Custom Pallet Manufacturing
Pallets designed and built to your exact specifications
Request a Custom Pallet Quote
Why Choose Us?
We respond to all inquiries within 2 hours during business hours. Get your quote quickly and start your order today.
Competitive pricing on all grades. We match or beat competitor prices. Volume discounts available for bulk orders.
Every pallet is inspected and graded by our experts. 100% satisfaction guarantee on all orders.
Same-day delivery available in Montreal. Free delivery on orders over $750.
"Working with Montreal Pallet Solutions has transformed our logistics. Their quality pallets and fast service keep our operations running smoothly."
- Jean Tremblay, Logistics Manager
Why Choose Custom Pallets?
Standard pallets don't always fit every application. Custom pallets are engineered specifically for your products, equipment, and processes—maximizing efficiency, reducing damage, and optimizing your supply chain.
Customization Options
Dimensions
- Any length: 12" to 120"
- Any width: 12" to 80"
- Heights: 3" to 12"
- Overhang specifications
- Asymmetric designs
🪵 Materials
- Oak (extra heavy-duty)
- Pine (standard applications)
- Hardwood blends
- Engineered wood
- Plastic components
Construction
- Block or stringer style
- 2-way or 4-way entry
- Single or double deck
- Reinforced stringers
- Metal reinforcements
Finishing
- Heat treatment (ISPM-15)
- Chemical treatment
- Sanding/smooth finish
- Staining or painting
- Protective coatings
Fasteners
- Standard nails
- Screws (extra strength)
- Bolts for heavy loads
- Metal brackets
- Special fastener systems
Special Features
- Forklift access cutouts
- Integrated labeling areas
- Handles or grips
- Drainage holes
- Attachment points
Custom Pallet Design Process
Consultation & Requirements
Tell us about your products, shipping methods, and specific challenges. We'll discuss dimensions, weight requirements, and any special features needed.
⏱ Timeline: 1-2 days
Design & Engineering
Our team creates detailed specifications and CAD drawings. We calculate load capacities and ensure compliance with all relevant standards.
⏱ Timeline: 2-3 days
Quote & Approval
Receive a comprehensive quote including unit cost, tooling fees (if any), and lead time. Review and approve the final design.
⏱ Timeline: 1 day
Prototype (Optional)
For complex designs or large orders, we can create a prototype for testing and validation before full production begins.
⏱ Timeline: 1-2 weeks
Production
Your custom pallets are manufactured using quality materials and precise construction methods. Each pallet is built to specification.
⏱ Timeline: 2-4 weeks
Quality Inspection
Every pallet undergoes rigorous inspection to ensure it meets your specifications and our quality standards.
⏱ Timeline: 1-2 days
Delivery & Support
Pallets are delivered to your facility. We provide ongoing support and can adjust specifications for future orders if needed.
⏱ Timeline: Same day or scheduled
Common Custom Applications
Container Optimization
Design pallets that maximize container space utilization. Save on shipping costs by fitting more product per container while maintaining stability.
Automated Warehousing
Pallets designed for compatibility with ASRS systems, conveyors, and automated guided vehicles. Precise dimensions and construction for reliable automation.
Oversized Products
Heavy-duty pallets for machinery, large equipment, or bulk materials. Engineered to handle extreme weights and unusual dimensions.
Delicate Items
Smooth-finished pallets with reinforced stability for fragile products. Minimize vibration and provide secure support for high-value items.
Display Pallets
Attractive finished pallets for retail environments. Available with staining, branding areas, and aesthetic enhancements.
Industry-Specific
Meet unique industry requirements for pharmaceutical, food service, aerospace, or military applications with certified materials and construction.
Pricing & Minimums
Understanding Custom Pallet Costs
Custom pallet pricing depends on several factors:
- Size & Dimensions: Larger pallets require more materials
- Materials: Hardwoods cost more than softwoods
- Construction Complexity: Block pallets and special features add cost
- Quantity: Larger orders have lower per-unit costs
- Finishing: Heat treatment, sanding, and coatings add to the price
- Turnaround Time: Rush orders may incur additional fees
Typical Order Minimums:
Standard Custom Designs: 50 pallets minimum
Complex Designs: 100 pallets minimum
Prototyping: As few as 1-5 pallets for testing
Note: Lower minimums may be available with additional setup fees. Contact us to discuss your needs.